Making a W12 wax chuck

In order to hold various parts, such as the barrel and balance wheel, for machining, I wanted a wax chuck. I briefly considered making a brass copy of a W12 arbor but decided that was going to be a lot of work and difficult to get accurate. After all, part of the idea of the wax chuck is that I can swap the part between the Schaublin 70 lathe and the Aciera F1 mill without losing concentricity through any remounting.

Eventually I decided to take a steel W12 arbor blank and make a threaded spigot on the end onto which a brass boss could be screwed. This has the benefit that the brass can easily be replaced if necessary.

I wanted to be able to make the thread on the spigot on the lathe, so I needed a way to hold a W12 collet on the Hardinge, which takes 5C collets. In one of the job lots I had bought there was a sleeve, parallel sided on the outside and machined inside with a parallel bore and a short taper to fit a W12 collet, complete with a nut with a buttress thread. I turned this sleeve down to 3/4″, the largest collet that I have for the Aciera F3 and a size I have for the Hardinge lathe, and tapped a small hole for a grub screw with a spigot turned on its end to fit in the locating slot on the W12 collets.

The arbor in the sleeve:

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And without:

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And next to two pieces of 5/8″ brass bar, faced and tapped to fit. I have used thread lock in order to hold the brass securely in place, which may in turn require flats to be milled on the brass for its removal.

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The wax chuck was then mounted in the Schaublin 70, faced, grooved and turned down to the diameter of the barrel.

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